AI Solutions
AI for Manufacturing
We help manufacturers reduce downtime, improve quality, and optimize operations—with practical AI solutions that integrate with your existing equipment and systems.
Industries We Serve
Specific Use Cases
Visual Quality Inspection
Typical timeline: 6-8 weeks
The Problem
Manual inspection misses 5-15% of defects. Inspectors fatigue over shifts, causing inconsistent quality.
Our Solution
AI vision systems inspect every unit at production speed, detecting defects human inspectors miss.
Expected Outcome
Defect detection rate improves to 99%+. Inspection costs drop 60%. Quality becomes consistent.
Predictive Maintenance
Typical timeline: 8-12 weeks
The Problem
Unplanned downtime costs €5,000-50,000 per hour. Preventive maintenance wastes money on healthy equipment.
Our Solution
AI analyzes sensor data, vibration patterns, and historical failures to predict breakdowns before they happen.
Expected Outcome
Unplanned downtime reduced 35-50%. Maintenance costs drop 25%. Equipment lifespan extends.
Demand Forecasting
Typical timeline: 4-6 weeks
The Problem
Forecasts are wrong by 20-40%. Result: excess inventory or stockouts, both costly.
Our Solution
AI analyzes historical sales, market signals, seasonality, and external factors to improve forecast accuracy.
Expected Outcome
Forecast accuracy improves to 85-95%. Inventory costs drop 15-20%. Fewer stockouts.
Production Scheduling
Typical timeline: 6-10 weeks
The Problem
Schedulers spend hours daily on manual planning. Changes cascade into chaos.
Our Solution
AI optimizes production schedules considering constraints, priorities, and real-time changes.
Expected Outcome
Throughput increases 10-15%. Setup time reduced 20%. Schedulers focus on exceptions.
Works With Your Existing Systems
We integrate with your current infrastructure—no rip-and-replace required.
ERP Systems
SAP, Oracle, Microsoft Dynamics, and others
MES/SCADA
Siemens, Rockwell, Schneider Electric, and others
IoT Sensors
Existing sensors, PLCs, and data historians
Ready to modernize your operations?
We'll assess your current setup and identify the highest-impact opportunities for AI in your manufacturing operations.
Schedule a Plant Assessment